Ballast

Foundation Solution

Non-driven foundation solutions engineered for ground-mounted solar PV systems where conventional pile installation may not be suitable.

Overview

HTR Solar ballast foundation solutions provide a practical alternative to driven piles and ground screws where ground penetration is restricted, unsuitable or not preferred.

Our ballast arrangements are engineered around the project-specific mounting system, structural loading, available supporting surface and site conditions. Depending on the project requirements, the HTR Solar mounting structure can be supported using either an existing/precast concrete foundation arrangement or a purpose-designed ballast base with concrete ballast blocks.

The ballast foundation is designed as part of the complete HTR Solar mounting system, with the uprights, supporting members, connections and ballast requirements coordinated through project-specific structural design and drawings.

The two systems


1. Precast / Existing Concrete Foundation Arrangement

For this configuration, the HTR Solar mounting structure is supported on an existing or purpose-provided concrete slab or precast foundation.

For twin-post and multi-post arrangements, the uprights are connected to a horizontal supporting member, which forms the interface between the mounting structure and the ballast foundation. The uprights are bolted to this member, while the supporting member is securely connected to the concrete foundation in accordance with the project-specific connection design.

This arrangement can provide a practical solution where a suitable concrete foundation or supporting structure is already available or where precast foundations form part of the project strategy.

2. Ballast Base Plate with Concrete Blocks

In the second arrangement, the HTR Solar uprights are connected to a purpose-designed ballast base plate or supporting frame.

Concrete ballast blocks are positioned on the base arrangement to provide the required stabilising weight. The quantity, positioning and mass of the ballast are determined from the project-specific structural actions, including uplift, sliding and overturning effects.

The upright connection, ballast base and concrete block arrangement are designed together to provide a coordinated non-driven foundation solution.

Configurations
  • S5.1 | S5.2
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Ballast

Why Choose Our Ballast Foundations?

  • Non-Driven Foundation Solution

    Ballast foundations provide an alternative to driven foundations, allowing the mounting structure to be supported without conventional pile driving.

  • Project-Specific Engineering

    Foundation layout, ballast requirements, positioning and connection details are developed around the structural and installation requirements of each project.

  • Integrated with HTR Solar Mounting Systems

    Our ballast foundations are designed as part of the complete HTR Solar mounting system, coordinating the foundation with the above-ground structure.

  • Defined Installation Requirements

    Foundation positioning, orientation and connection requirements are defined through project-specific drawings to support accurate installation and efficient assembly of the above-ground structure.

  • Flexible Foundation Approach

    Ballast solutions form part of our wider foundation range and can also be incorporated into project-specific hybrid foundation arrangements where required.

Technical Specifications

Technical Specifications for Ballast
ParameterTypical Specification
Foundation TypeBallast foundation
Installation MethodNon-driven / ballasted
Foundation ArrangementProject-specific
ConfigurationSubject to mounting system and project design
Foundation Position & SpacingProject-specific
Ballast RequirementsDefined by project-specific design
Structural ConnectionProject-specific foundation-to-frame connection
Foundation OrientationDefined by project-specific drawings
Installation TolerancesDefined by HTR Solar installation requirements
Site SuitabilitySubject to project-specific site and structural requirements
Mounting System CompatibilityHTR Solar ground-mounted PV systems

Ballast Foundation Design & Installation

Site Conditions & Ballast Foundation Design

Every solar site presents different conditions and structural requirements, so our ballast foundation solutions are developed around the needs of each project. Foundation layout, ballast requirements and connection details are coordinated with the solar mounting system design, providing an integrated approach to the foundation and above-ground structure. Where site conditions require different foundation solutions across a project, HTR Solar can also accommodate hybrid foundation arrangements, combining appropriate foundation types within the same table, row or project area where specified by the project design

Ballast Foundation Installation & Site Support

HTR Solar provides installation guidance and site support to help ensure ballast foundations are positioned, aligned and installed in accordance with the project-specific design. Our team can support site queries, foundation interfaces and any required installation adjustments during construction. Ballast requirements and connection details are coordinated with the structural design and installation drawings. This helps ensure efficient installation and effective integration with the HTR Solar mounting system.

Planning a Site That Needs This?

Share your ground conditions and layout and we'll engineer the mounting solution around them.

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